41
Call Toll Free 1-800-328-2724 email: sales@waytekwire.com
WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov
Connectors
Male Shroud Body Female Tower Body Male Terminal Female Terminal Cable Seal Cable Seal
TYPICAL ASSEMBLY
Connector Bodies Cable Seals
WEATHER-PACK TYPICAL ASSEMBLY INSTRUCTIONS
4. Crimp and visually inspect for a good crimp before installing in connector body. 3. Put terminal in crimping tool, then position wire and seal in place. 2. Align seal with cable insulation. 1. Apply seal to cable, before stripping insulation.
These assembly instructions apply to both the Weather-Pack and the Metri-Pack connector series.
Terminals
Male Terminal Female Terminal Wire Gauge Loose Piece Stock No. Reel Stock No.* Aptiv No. Loose Piece Stock No. Reel Stock No.* Aptiv No. Recommended Tools
20-18
30034 30034R
12089040-L
30035 30035R
12089188-L
440/408/533
16-14
31034 31034R
12124582-L
31035 31035R
12124580-L
440/408/533
12-10
32038 32038R
12124587-L
32039 32039R
12124581-L
440/533
*
Terminals available on reels by Stock No. specied in table above. Waytek does not provide special tooling needed for use of reels.
Cable Dia. (mm) GPT wire Ga. SXL wire Ga. Seal Color Stock No. Aptiv No.
1.29 - 1.70 22-20 22-18 Red 39004 12015899 15324983* 2.03 - 2.85 18-16 20-18 Green 39000 12015323 15324982* 2.81 - 3.49 14 16 Gray 39001 12010293 15324980* 3.45 - 4.30 12 14 Blue 39002 12015193 15324981*
*
Replacement part for Aptiv number listed above. Changed from 4% oil to 2% oil.
ORDERING NOTES:
1. Select connector body style from chart 2. Select number of terminals needed - one terminal for each contact location 3. Pick cable seal by wire gauge 4. Cavity plugs are required for all unused pin locations 5. Weather-Pack crimping tool must be used to assure a good seal
No. of Circuits Color Male Shroud Female Tower Stock No. Aptiv No. Stock No. Aptiv No.
1 Black 38040 12010996 38041 12015791 2 Black 38042 12010973 39043 12015792 3 Black 38044 12010717 38045 12015793 3 Black 39094 12020827 39093 12020829 3 Orange * 39098 12041332 3 Red 39096 12015092 39095 12015795 4 Black 38046 12010974 38047 12015797 4 Black / Square 38086 12015024 38087 12015798 5 Gray / Circular 38092 12065185 39055 15324197 5 Black / Circular * 38091 12034342 6 Black 38048 12010975 38049 12015799 6 Black * 39057 12020926
All connector bodies are at (straight in a row) expect 4-square connector bodies (38086 & 38087) which is two rows of two and the 5-way circular connectors.
Weather-Pack Hand Tool
Stock No. 402 (Sargent No. 3183 LCT)
Crimps 20-14 Ga. terminals and cable seals in one operation Ratchet assembly assures a perfect crimp every time
Hand Tool
Stock No. 408
(Sargent No. 3186 CT)
Crimps terminals and cable seals in separate operations Ratchet assembly assures a perfect crimp every time For 24-14 Ga. terminals 257F (125C) -40F (-40C) Tower half connector body comes with a self-lubricating silicone seal to reduce the engagement assembly force
Typical Male Typical Female
16VDC 20A
Weather-Pack Hand Tool
Stock No. 440
Similar to the 421 with shorter handles Crimps 20-14 Ga. terminals and cable seals in one operation
Economically Priced Crimper
Stock No. 533
Economical tool crimps 22-14 Ga. sealed Metri-Pack 150 and 280 series, and Weather-Pack terminals and seals Compact parallel jaw design eliminates terminal rocking
Weather-Pack Terminal Removal Tool
Stock No. 421
(Aptiv No. 12014012)
Removes Weather-Pack socket and pin terminals from the connector bodies
Cavity Plug
Stock No. 39010
(Aptiv No. 12010300)
Use the cavity plug for all pin locations not filled with terminals
Previous Page