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Terminals
3M Moisture Resistant
Nylon insulated with an extra sleeve Filled with a silicone material to help keep moisture, dust, and other contamination out of the connection Crimp on both the wire and insulation
Wire Ga. Insulation Color Stock No.
3M No.
Tool Guide
22-18 Red 30771 7100164974 Chart B pg. 22 16-14 Blue 31771 7100164976 12-10 Yellow 32771 7100164978
Wire Ga. Insulation Color Stock No. 3M No. Tool Guide
22-18 Red 30780 7100163542 Chart B pg. 22 & #405 16-14 Blue 31780 7100163643 12-10 Yellow 32780 7100163732
3M Nylon with Extra Sleeve
Use where an extra-secure connection is required, but moisture protection is not needed Double crimp on both the copper conductor and insulation
Wire Ga. Stripe Color Insulation Color Stock No. Molex No. Tool Guide
22-18 to 16-14 Red Blue 38050
*
Chart B pg. 22 16-14 to 12-10 Blue Yellow 38051
*
12-10 to 8 Yellow Red 38052 19154-0044
*
Sourced by an alternate supplier
Internal Step Down
Inside diameter adjusted for different wire gauge Use to connect two different-sized wires
Typical Nylon Insulated Typical Vinyl Insulated
Vinyl Insulated
Vinyl insulated terminals consist of the standard butted seam non-insulated terminal with a color-coded vinyl jacket molded into place. Most vinyl insulated terminals feature funnel entry for easy wire insertion. Tin-plated copper material.
Nylon Insulated with Extra Sleeve
Nylon insulated terminals start as a standard butted seam terminal with a brass sleeve over the barrel and the nylon insulation is molded over this brass barrel. These terminals should be crimped twice, once on the copper conductor in the wire and once on the insulation part of the wire. This second crimp helps provide a stronger connection, can act as a strain relief, and is rec om mend ed when the terminal is subject to vibration. Tin-plated copper material.
BUTT CONNECTORS
UL and CSA information may be available upon request.
Wire Ga. Stud Size Vinyl Insulated Nylon w/Extra Sleeve Tool Guide Stock No. Molex No. Stock No. Molex No.
22-18 Red Ins.
6 + 30501 19054-0052 30701 19057-0028 Chart B pg. 22 6 30507 19054-0035 30707 19057-0007 8 + 30502 19054-0054 30702 19057-0030 8 30508 19054-0037 30708 19057-0009 10 30503 19054-0039 30703 19057-0011
1
/ 4 30504 19054-0042 30704 19057-0015
5
/ 16 30505 19054-0044 30705 19057-0017
3
/ 8 30506 19054-0048 30706 19057-0022
16-14 Blue Ins.
6 + 31501 19054-0081 31701 19057-0054 6 31508 19054-0108 31708 19057-0088 8 + 31509 19070-0292 31709 19057-0056 8 31502 19070-0086 31702 19057-0090 10 31503 19054-0019 31703 19057-0102
1
/ 4 31504 19054-0086 31704 19057-0060
5
/ 16 31505 19054-0001 31705 19057-0062
3
/ 8 31506 19054-0075 31706 19057-0046
12-10 Yellow Ins.
6 + 32500 19070-0143 32700 19073-0130 8 + 32501 19070-0145 32701 19073-0132 8 32508 19070-0121 32708 19073-0110 10 32502 19070-0123 32702 19073-0113
1
/ 4 32503 19070-0132 32703 19073-0119
5
/ 16 32504 19070-0155 32704 19073-0123
3
/ 8 32505 19070-0153 32705 19073-0139
1
/ 2 32506
*
32706 19073-0101
+
These terminals are offered in a narrow width to be used where space is minimal
*
Sourced by an alternate supplier
INSULATED RINGS
Tool Guide Charts on page 22
Wire Ga. Stud Size Nylon Insulated Tool Guide Stock No. Molex No.
8 Red Ins.
8 33500 19067-0003 #674 10 33501 19067-0006
1
/ 4 33502 19067-0008
5
/ 16 33503 19067-0025
3
/ 8 33504 19067-0022
1
/ 2 33505 19067-0028
6 Blue Ins.
10 34500 19067-0069 #653
1
/ 4 34501 19067-0071
5
/ 16 34502 19067-0055
3
/ 8 34503 19067-0052
1
/ 2 34504 19067-0061
4 Yellow Ins.
10 35505 19067-0081
1
/ 4 35500 19067-0082
5
/ 16 35501 19067-0084
3
/ 8 35502 19067-0078
1
/ 2 35503 19067-0085
2 Red Ins.
1
/ 4 35520 19067-0096
5
/ 16 35521 19067-0098
3
/ 8 35522 19067-0097
1
/ 2 35523 19067-0090
Stock No. 33503
Standard
Tin-plated copper material
Wire Ga. Butted Vinyl Brazed Nylon Tool Guide Stock No. Molex No. Stock No. Molex No.
22-18 30560
*
30760
19202-0132 Chart B pg. 22 16-14 31560
*
31760
19202-0031 12-10 32560
*
32760
19202-0049 8 33560
*
33760
*
#653 6 34560 19154-0045
----
4 35560 19154-0048
----
* Sourced by an alternate supplier
Wire Ga. Stripe Color Insulation Color Stock No. Tool Guide
26-24 to 22-18 White Red 38260 Chart B pg. 22 20-18 to 16-14 Red Blue 38261 16-14 to 12-10 Blue Yellow 38262 12-10 to 8 Yellow Red 38263
External Step Down
Both internal and external diameter adjusted for different wire gauge Stripes at both ends indicate which wire size to insert and which crimp die to use
Wire Ga. Insulation Color Stock No. Molex No. Tool Guide
22-18 Red 30781 19199-0007 Chart B pg. 22 16-14 Blue 31781 19199-0009 12-10 Yellow 32781 19199-0011
Window Butt Splice Nylon
Nylon insulated with an extra support sleeve Inspection window for viewing correct wire insertion Crimp both the wire conductor and insulation for vibration resistance
Stock No. 35505
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