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Connectors

Receptacle Shroud Half Plug Tower Half Male Terminal Female Terminal Cable Seal Cable Seal

TYPICAL ASSEMBLY

Cavity Plug

Stock No. 39010

(Aptiv No. 12010300)

Use the cavity plug for all pin locations not filled with terminals Green or gray color

Connector Bodies Cable Seals

WEATHER PACK TYPICAL ASSEMBLY INSTRUCTIONS

4. Crimp and visually inspect for a good crimp before installing in connector body 3. Put terminal in crimping tool, then position wire and seal in place 2. Align seal with cable insulation 1. Apply seal to cable, before stripping insulation These assembly instructions apply to both the Weather Pack and the Metri-Pack connector series.

Terminals

Male Terminal Female Terminal Wire Ga. Loose Piece Stock No. Reel Stock No.* Aptiv No. Loose Piece Stock No. Reel Stock No.* Aptiv No. Recommended Tools

20-18 30034 30034R 12089040-L 30035 30035R 12089188-L 440/408/533 16-14 31034 31034R 12124582-L 31035 31035R 12124580-L 440/408/533 12-10 32038 32038R 12124587-L 32039 32039R 12124581-L 440/533

*

Terminals available on reels by Stock No. specified in table above. Waytek does not provide special tooling needed for use of reels.

Cable Dia. (mm) GPT wire Ga. SXL wire Ga. Seal Color Stock No. Aptiv No.

1.29 - 1.70 22-20 22-18 Red 39004 12015899 15324983* 2.03 - 2.85 18-16 20-18 Green 39000 12015323 15324982* 2.81 - 3.49 14 16 Gray 39001 12010293 15324980* 3.45 - 4.30 12 14 Blue 39002 12015193 15324981*

*

Replacement part for Packard number listed above. Changed from 4% oil to 2% oil.

ORDERING NOTES:

1. Select connector body style from chart 2. Select number of terminals needed - one terminal for each contact location 3. Pick cable seal by wire gauge 4. Cavity plugs are required for all unused pin locations 5. Weather Pack crimping tool must be used to assure a good seal

# of Circuits Plug Receptacle Stock No. Aptiv No. Stock No. Aptiv No.

1 38041 12015791 38040 12010996 2 38043 12015792 38042 12010973 3 38045 12015793 38044 12010717 4 38047 12015797 38046 12010974 4-Square 38087 12015798 38086 12015024 5-Round 38091 12034342 38092 12065158 6 38049 12015799 38048 12010975

All connector bodies are straight (in a row) except 4-square contact body which is two rows of two and 5-round

Weather Pack Terminal Removal Tool

Stock No. 421 Removes Weather Pack socket and pin terminals from the connector bodies

Economically Priced Crimper

Stock No. 533 Economical tool crimps 22-14 Ga. sealed Metri-Pack 150 and 280 series, and Weather Pack terminals and seals Compact parallel jaw design eliminates terminal rocking

Weather Pack Hand Tool

Stock No. 440 Similar to the 402 with shorter handles Crimps 20-14 Ga. terminals and cable seals in one operation

Weather Pack Hand Tool

Stock No. 402

(Sargent No. 3183 LCT)

Crimps 20-14 Ga. terminals and cable seals in one operation Ratchet assembly assures a perfect crimp every time

Hand Tool

Stock No. 408

(Sargent No. 3186 CT)

Crimps a variety of terminals and cable seals in separate operations Ratchet assembly assures a perfect crimp every time For 24-14 Ga. terminals 257F (125C) -40F (-40C) Tower half connector body comes with a self-lubricating silicone seal to reduce the engagement assembly force

Typical Male Typical Female

16VDC 20A